In SMT production lines, the demand for SMD reels is characterized by short lead times, large consumption volumes, and frequent replacements. Ensuring timely and accurate reel provisioning to pick-and-place machines is critical for optimizing production efficiency. In this context, electronic manufacturers often assign unique identifiers to SMD materials to streamline inventory management via ERP, MES, or SAP systems. For manufacturers with significant purchasing power, suppliers may provide custom labelling. Otherwise, the responsibility falls on the manufacturers themselves to capture, organize, and label reel information. This is where PassionIOT’s labelling machine shines as an essential tool.

Comprehensive Data Capture and Customizable Labeling

Standard manufacturer labels typically contain key information, including part number, manufacturer part number, lot number, manufacturer ID, production date, quantity, and moisture sensitivity level (MSL). PassionIOT's labelling machine is equipped to recognize and extract critical details from the original label, such as MSL, production date, P/N, and lot number. This data is vital for implementing FIFO reel consumption strategies, ensuring proper storage conditions for moisture-sensitive materials, and enabling batch traceability. Based on customer-defined unique identifier rules, the machine generates and applies custom labels that align perfectly with the requirements of ERP, MES, or SAP systems, ensuring seamless integration into existing workflows.

SMD Auto Labelling Machine

Advanced Features and Intelligent Design

PassionIOT’s labelling machine features a three-station workflow to ensure high efficiency and precision:

    1. Recognition Station: Equipped with an HD camera to identify and extract information from the original manufacturer label.

    2. Label Application Station: Applies new labels to the reel at a specific angle to prevent overlap with the original label, ensuring clarity.

    3. Verification Station: Inspects the newly applied labels for clarity, completeness, and alignment. Reels with defective labels are redirected to an NG box for reprocessing.

The entire labelling process takes only 8-10 seconds per reel, significantly outpacing manual labelling in both speed and accuracy.

Labels are applied using a modular nozzle design, adaptable to various label sizes and specifications.

Capable of Handling All Sizes of Labels

Reel transfer is handled by either a gripper or a sponge suction mechanism, with the choice of method depending on reel type.

Different Ways of Handling the Reels

Additionally, the labelling machine supports label updates during material returns, a common requirement for end-of-production reel storage. Its efficiency and reliability have made it a preferred choice for large-scale projects, including those with Fortune 500 companies such as Foxconn, SEW, and Schneider Electric.

Elevate Efficiency with PassionIOT

PassionIOT’s labelling machine represents the perfect blend of intelligent design and cutting-edge technology, delivering unparalleled efficiency, accuracy, and adaptability. With its proven track record in high-demand environments, it is an indispensable asset for electronic manufacturers striving to enhance productivity and streamline operations in the modern era.