Project Background:

Located at a factory in Zhuhai, Guangdong Province, Gree Daikin is a joint venture between the world’s two largest specialized air conditioning companies. Facing intense competition in the home appliance industry, continuous business growth, and cost pressures, Gree Daikin needed to enhance its competitive edge through better space utilization, throughput, and operational efficiency in its warehousing. PassionIOT was chosen to address the pain points encountered during the company’s warehouse automation upgrade.

Inefficient Management Leading to Safety Risks:

Manual material counting is time-consuming, labor-intensive, and prone to inaccuracies.

Poor Inventory Accuracy and Stagnant Material Accumulation:

Discrepancies between physical inventory and records, with excess material accumulation.

Disjointed Information Flow, lack of system integration leads to errors and inefficiencies in various processes.

PassionIOT Solution:

Efficient, Precise, and Traceable Warehousing Operations:

Advanced intelligent storage equipment and optimal logistics design ensure efficient, precise, and traceable fully automated warehouse operations, addressing the low efficiency of material storage and internal logistics in the final 100 meters before production lines.

Real-Time Data Visualization Management:

Implementing PassionIOT's smart warehouse management platform, leveraging visual recognition and deep learning technology, provides traceable and visible storage resources. Real-time dashboards offer dynamic updates and data analysis for swift and informed decision-making.

Enhanced Storage Capacity and Efficiency:

Maximizing warehouse space utilization with high-density storage solutions, the system integrates material storage, picking, allocation, inspection, and dispatch into a streamlined process, reducing labor, minimizing errors, and improving cost-efficiency.

Multi-Dimensional Safety Assurance:

Real-time data monitoring and analysis by the IWMS identify and address anomalies quickly, ensuring personnel safety. Automated "goods-to-person" picking, fast inter-floor material transport, and AGV intelligent shuttle systems enhance efficiency while reducing labor intensity.

Project Results:

The project has been successfully delivered and operational for over six months. By deeply integrating digital and AI technologies, it has significantly improved production efficiency and capability, ensured high order accuracy and efficiency, and established a benchmark smart factory with digital management, process collaboration, and intelligent decision-making, setting a leading example in the global home appliance industry for quality and efficiency enhancement.